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Air Induction Systems
Advanced Plastics for Turbocharged Performance

The quest for big-engine horsepower with the small-engine fuel economy that helps manufacturers meet CAFE regulations is leading to steady advances in turbocharger technology. Today’s down-sized engines run hotter and have higher compression ratios, creating operating conditions that exceed the performance capabilities of many conventional materials. 

As the maker of more plastics with more performance, Solvay gives you semi-aromatic polyamides and 
ultra polymers with the properties you need to produce lightweight components that deliver reliable long-life performance over a wide range of critical temperatures, pressures and velocities.

 

Amodel PPA Outperforms Conventional Nylons

With a heat deflection temperature of 280°C (536°F) and continuous-use temperature up to 210°C (410°F), Amodel® polyphthalamide (PPA) can take the heat in under-the-hood applications that are too demanding for conventional nylons and polyesters. This allows charge air cooler (CAC) housings, airflow valves, throttle bodies and other components molded from Amodel PPA to maintain their high strength and stiffness along with excellent creep and fatigue resistance when exposed to high heat and thermal cycling.

Key Features
  • Excellent mechanical properties over a broad range of operating temperatures and pressures
  • Continuous use up to 210°C (410°F)
  • Excellent resistance to automotive fluids, cleaners and road salts
  • Low moisture absorption
  • Excellent dimensional stability

 

                  EGR Valve

Wear-Resistant Ultra Polymers Replace Metal

Turbocharger bushings, seal rings and other internal components are some of the most demanding applications in air induction systems. They must withstand extreme temperatures, wear, loads and aggressive chemicals in lubricated and non-lubricated environments over a wide range of critical pressures and velocities.

Wear-resistant grades of Torlon® polyamide-imide (PAI) and KetaSpire® polyetheretherketone (PEEK) are formulated to give you just the right combination of mechanical and tribological properties to effectively replace metal in high-temperature friction and wear applications.

For comparable PEEK performance with up to 30% lower cost, consider our new wear-resistant AV-700 grades of AvaSpire® PAEK.

 Key Features  
  • Long-term use from 120-265°C (248-509°F)
  • Short-term use up to 280°C (536°F)
  • Lubricated and non-lubricated environments
  • Self-lubricating for longer life
  • Lighter weight and less noise than metals
  • Non-corrosive and non-galling

 
Seal Rings

Application Gallery

 Diesel Airflow Valve

 Air Fuel Rail

 Throttle Body

 Air Pump Housing Cover

Charge Air Cooler Housing

Bushings

 


 

 

 

 

 

 

 

 

 

   
MORE INFORMATION
DESIGN AND PROCESSING GUIDES
Amodel Design Guide
Amodel Molding Guide
KetaSpire Molding Guide
Torlon Design Guide
Torlon Molding Guide
DATASHEETS
SEMI-AROMATIC POLYAMIDES
Oil-Cooled Molding, Heat Stabilized
Amodel AS-1133 HS: 33% Glass fiber
Amodel AS-1145 HS: 45% Glass fiber
Amodel AS-1566 HS: 65% Glass/mineral fiber 
Water-Cooled Molding, Heat Stabilized
Amodel AS-4133 HS: 33% Glass fiber
Amodel AS-4145 HS: 45% Glass fiber
SPIRE ULTRA POLYMERS
High Strength
Torlon 4203L: Unfilled, high elongation
Torlon 5030: Glass fiber, high stiffness, very low creep
Wear Resistant, Non-Lubricated and Lubricated
KetaSpire KT-820 SL30: Very good wear resistance
AvaSpire AV-722 SL30: Lower cost, very good wear resistance, low melt flow
AvaSpire AV-742 SL30: Lower cost, very good wear resistance, high melt flow
Torlon 4301:  High compressive strength
Torlon 4275: Designed for high speeds
Torlon 4630: Outstanding wear resistance
Wear Resistant, Lubricated
KetaSpire KT-820 SL45: Very good wear resistance
AvaSpire AV-755 SL45: Lower cost, very good wear resistance, high load bearing
Torlon 4645: Outstanding wear resistance
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Date of last update: 7/26/2010